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Project Background
Napoleon is a leading premium BBQ grill brand in North America, known for its elegant design and multifunctional outdoor solutions. As their global expansion accelerated, they sought a one-stop partner capable of producing high-precision metal parts and providing integrated grill assembly. Baoxuan became their strategic manufacturing partner thanks to our advanced sheet metal processing and integrated assembly capabilities.
Requirements & Challenges
- Customized BBQ parts requiring high precision, corrosion resistance, and surface uniformity
- Over 30 different parts per unit with tight assembly tolerances
- Surface finishing must meet 10-year outdoor durability standard
- Flexible lead time management to handle seasonal production peaks
Our Solutions
- Full-Process Support: Integrated service from laser cutting, stamping, bending, welding, powder coating to full grill assembly
- Quality Control: 100% CMM part inspection, robotic welding and air-tightness testing for key joints
- Advanced Surface Finishing: AkzoNobel-certified powder coatings with UV and corrosion resistance
- Flexible Production: Dedicated Napoleon assembly line with daily output of up to 120 grill units
Client Feedback
“We chose Baoxuan not just for their ability to produce complex sheet metal components, but for their professionalism in assembly, quality assurance, and delivery control. They deliver seamless integration from parts to finished grills.”
—— Napolean President Matt
Results
✅ Over 200,000 BBQ parts delivered
✅ Assembled 12+ grill models for North American and European markets
✅ Achieved 17% cost savings and 35% lead time improvement
✅ Recognized as “Premium Grill Supply Partner – North America”
Are you also looking for a one-stop solution for the structural parts of barbecue grills?
Baoxuan provides you with efficient services ranging from parts production to whole machine assembly, meeting the comprehensive requirements of high-end barbecue equipment brands for quality, delivery time, and cost.
Contact Baoxuan to create a customized BBQ manufacturing solution.
