Author Archives: BAOXUAN

Metal bending process flow integrating cutting, bending and welding stages

Metal Bending Process Quotation – Process Planning – Delivery Control: A Guide to Batch Part Fixed-Point Supply

Understanding the Role of Metal Bending in the Sheet Metal Processing Chain The metal bending process determines the structural precision and assembly compatibility of sheet metal components. It acts as the critical link connecting the cutting and welding stages, directly influencing the overall line productivity, yield rate, and delivery cycle. Within a typical sheet metal fabrication workflow, the bending […]

Laser Cutting Principles and Manufacturing Efficiency: The Core Driver of Metal Processing

Overview of Laser Cutting Principles and Their Link to Manufacturing Efficiency Laser cutting focuses a high-energy-density beam to instantly convert light energy into heat, melting or vaporizing the material and expelling it with assist gas. This enables high-precision, high-speed, non-contact machining — dramatically improving both manufacturing efficiency and cut quality. Physical Mechanism and Energy Conversion […]

Automatic Welding vs. Manual Welding: A Comprehensive Comparison of Cost, Efficiency, and Quality

How to Evaluate the Cost Difference Between Automatic and Manual Welding The key to evaluating the cost difference between automatic and manual welding lies in balancing equipment investment, labor expenses, and maintenance costs. Most studies show that automation achieves a higher ROI in mass production, typically recovering its investment within 1–2 years. Cost evaluation is […]

Side-by-side comparison of manual electrostatic powder spray vs robotic spray, showing differences in film thickness consistency, cycle time, and labor cost.

how to powder coat Explained:7 Proven Metal Enclosure Powder Coat Methods That Save Time & Costs

I’ve been hands-on in sheet metal and precision parts manufacturing for over 15 years — folding, welding, finishing, you name it — here at Baoxuan Sheet Metal Processing Factory (yes, that Baoxuan). This time I want to cut through the sales-speak and explain, in practical terms, how to powder coat metal enclosures so your project […]

Diagram of press brake machine showing punch, die, sheet metal, bend angle, material thickness, V-die opening, and bend radius.

press brake forming Guide: How Trusted Engineers Solve Metal Bent Challenges With Precision

I’m a senior engineer at Baoxuan Sheet Metal Processing Factory, with about 18 years on the shop floor — from setting up punch dies at dawn to debugging a CNC back gauge at midnight. This time I’ll be blunt: press brake forming is deceptively simple on paper, but it can break your schedule (and your […]

Workflow diagram showing steps from CAD to finished part in custom metal solutions.

custom metal solutions Experts Reveal: How Metal Fabrication and Machining Transforms Complex Designs Fast

I’m an engineer at Baoxuan Sheet Metal Processing Factory with, well, more than a dozen years on the shop floor — press brakes, CNC mills, laser cells, powder booths — I’ve run most of them, fixed most of them, and yes, I’ve cursed at tooling that should’ve never been designed that way. This time, let’s […]

Infographic summarizing seven CNC turning solutions for aluminum machining efficiency.

cnc turning parts 2025 Guide: 7 Proven Aluminum Machining Part Solutions for Sheet Metal Efficiency

I’m a senior engineer at Baoxuan Sheet Metal Processing Factory (call me old-school), been on the shop floor for just over a decade — bending, welding, powder coating, assembly, and yes, machining late into the night when a customer’s drawing needs “one more tweak.” I’ve run lathes, set up bar feeders, swapped collets at 2 […]

Comparison infographic of CNC machining, sheet metal fabrication, die casting, and injection molding.

custom machined aluminum parts vs. Prototype to Production – 10 Expert Tips to Cut Costs in Sheet Metal Fabrication

I’m not going to dress this up. I’ve been bending, welding, fixturing, and cursing over parts at Baoxuan Sheet Metal Processing Factory for about 12 years — real hands-on time, not powerpoint hours. We’ve gone from one-off prototypes to packaged production runs for clients that think CAD equals magic. It doesn’t. Tools wear, aluminum moves, […]

Flow diagram of six steps in aluminium machining: material choice, fixturing, tooling, multi-pass machining, deburring, inspection.

aluminium machined parts 2025 Checklist: 6 Trusted Precision Turning Steps for Reliable Sheet Metal Quality

Hey — I’m the old hands-in-the-oil type. I’ve been at Baoxuan Sheet Metal Processing Factory for over a decade now (11 years on the shop floor, brushing swarf off my arms, arguing with chuck jaws at 3 a.m.). I do bending, turning, welding, powder coating, assembly — the whole mess. This is not marketing fluff. […]

Process flow diagram showing pretreatment and powder coating steps: cleaning, deoxidizing, conversion coating, masking, powder application, curing.

CNC aluminum parts 2025 Guide: 7 Proven Ways Powder Coating Aluminum Boosts Sheet Metal Quality

I’ve been turning wrenches, checking tooling, and arguing with ovens at Baoxuan Sheet Metal Processing Factory for a little over a decade now — 12 years on the floor, if you count the nights I slept in the office during a customer rush. I’m a senior engineer (not a salesperson), and I’m writing like I’d […]