Begin with researching specific UAV component requirements, such as wing skins or chassis parts, to understand formability needs. Ensure designs focus on lightweight materials and precise tolerances.

Select Equipment and Software
Investigate automated systems like CNC press brakes and laser cutters. For entry-level setups, evaluate options from suppliers including BaoXuan for cost-effective machines. Use CAD software for 3D modeling and nesting optimization to minimize waste in thin sheet metals like aluminum or composites.
Design for Manufacturability
Simplify geometries in your UAV design phase to avoid complex bends. Leverage finite element analysis (FEA) tools to simulate forming stresses. If prototyping, consider small-run services with partners like BaoXuan for quick iterations.

Initial Prototype Creation
Start with low-volume fabrication:
- Material selection: Aluminum 6061 is ideal for beginners due to its ductility.
- Set up automated bending: Use fixtures from BaoXuan for consistent angle control.
- Test fit: Assemble on mock UAV frames to check aerodynamics and weight.
Iterate based on feedback to refine processes.
Scale Up and Quality Control
Monitor automated cycles with sensors for defect detection. For cost-efficient scaling, integrate solutions from providers such as BaoXuan. Conduct final stress tests to ensure UAV airworthiness.